SO are you saying that for example the 380, 9 MM, 38 Super, 38 Spl, 357 mag, all have the same bore size--.357 roughly?
and that only the chamber dimensions are different??
I've made impressions of the 380 Auto, 9mm Luger and 357 Mag and the barrel groove and bore dimensions are the same only the chamber is different. Same for the 45 ACP, 45 Colt and 45-70 Govt. The barrel groove and bore dimensions are common between the cartridges. That tells me that they use common barrel stock.
There was a thread some time back in the Millennium Pro forum about the 45 ACP pistols always falling short on velocity. It was suggested that the barrel length played into it. I didn't believe that was the case because that difference is easy to calculate. Once I had the impressions of the various 45 ACPs and knew the dimensions, I was able to digitally duplicate the velocity performance in Quick Load knowing that the barrels where over diameter. In other words, when the actual barrel dimensions were entered in Quick Load, the actual FPS seen over the chronograph matched the projections. The reason some of the these cartridges are not matching ammunition velocity expectations is that the barrels are "big" and combustion gasses are being relieved around and out the barrel. This is also a common method manufacturers use to rapidly reduce chamber pressures which I speculate is related to efforts to minimize product liability issues. The best visualization of this is from my 25PLY (25 ACP). This is a cartridge that the barrel could have been cut to spec as there is nothing else they manufacture, other than the Wizard in 25-06, but the barrel was cut the same amount over bore and groove. Here is the appropriate jacketed bullet, .251", pressed midway into the barrel.
Taurus is not alone in this practice, every manufacturer I've measured in my cast bullet work does the same. Taurus is different in that they at least cut the chamber exactly to the SAAMI/CIP spec. Many others cut the chambers large as well.
The Taurus pistols will lend themselves well to cast bullet work in that a bullet can be tailored to the need. With a properly sized bullet, cast bullet accuracy will always trump jacketed bullet accuracy