Yep, anytime you start cutting out pretravel and overtravel much more than the factory does you are bound to run into the occasional outlier gun that is on the far end of the manufacturers tolerence range and needs a bit more travel dialed in one direction or another, which is what Danny had going on.
Nevadabob, yours was like Taurus made the trigger guard too small, or the trigger pin down in the frame a bit or something.... You are still the record holder there, and I have yet to hear of another one like that!